PWC新型高效复合锤式破碎机PWC系列破碎机是我公司开发研制的新型产品,广泛用于建材、矿山、冶金、化工等行业中,对抗压强度≤150Mpa的中硬物料进行粗、中、细破碎。该产品集反击式破碎机、锤式破碎机的优点于一体,结构合理、性能稳定、破碎比大,且出料粒度形状好、产量高、能耗低、维修简便。特别适用适用于抗压强度在中上等硬度以下的各种物料的一、二级破碎,粗、中、细一步到位,替代传统的二级破碎工艺,土建及设备投资低,见效快,是广大用户的理想选择。
PWCserieshigh-efficiencycomplexhammercrusher
Thistypeofcrusherisourpatentnewproduct,isacombinationofhammercrusherandimpactcrusher.Itiswidelyusedinbuildingmaterial,mining,metallurgy,chemistryindustriesandsoon.Itcancrushmaterialswithmiddleorlessthanmiddlehardnesswhosecompressivestrengthisnotmorethan150MPAintoprimarycrushing,secondarycrushingorfinecrushing.Ithasfeaturesofbigcrushingratio,reliableperformance,goodparticleshape,reasonablestructure,convenientmaintenance,highproductivityandlowenergyconsumption.Thiscrusherisparticularlysuitableforcrushingmaterialswithmiddleorlessthanmiddlehardnessintoprimaryorsecondarygranularityprimarycrushing,secondarycrushingorfinecrushinginonetime,whichcanreplacetraditionalsecondarycrushingprocess.Ithasfeaturesoflowinvestmentincivilengineeringanddevice,quickeffectiveness;itisanideachoiceforcustomers.
1、工作原理
电动机通过三角带驱动破碎机转子,转子带动锤头做高速圆周运动,当物料进入破碎腔后,受到高速旋转的锤头打击而破碎。而大块物料则堆放在机内特设的中部担条上,经锤头多次打击,破碎成粒度大于要求的物料后落入下部,随新物料沿锤头切线方向打向反击板再次破碎,从而使粗、中、细碎一步到位,符合要求的物料经筛板均整合格后卸出。
1.OperatingPrinciple
Theelectricmotordrivesrotorofthecrusherthroughveebelt,makingthehammerrotateinhighspeed.Thematerialsarecrushedinthecrusherbyrotatedhammer.Bulkmaterialsarecrushedintoparticleslargerthanrequirement,andthenfallintothebottomofthecrusher.Thecrushedmaterialwillbethrowntotheimpactplatewiththenewmaterialalongthetangentialdirectionofthehammer,thenrealizeprimary,secondaryandfinecrushingmaterialinonetime.Finally,thematerialsmeetrequirementwillbedischargedfromthebottomofthecrusher.
2、性能特点
(1)机体采用气体保护焊焊接,经振动时效工艺处理,结构性更强。
(2)传动部件经数控中心加工并调质处理,韧性更高。
(3)锤盘用高韧性材料制做,经堆焊处理,表面更耐磨。
(4)锤头采用高铬合金材料,抗拉强度,耐磨性能更好。
(5)筛板,护板采用合金抗磨抗冲击性材料,耐磨性能更强。
(6)新型的外观设计和强化的内在质量使性能更优越。
(7)进料粒度大、破碎比大、出料均匀。
(8)成品率高,颗粒状产品占85%左右,完全符合使用要求。
(9)产量高、性能稳定。
(10)粗、中碎一步到位,工艺流程简化。
(11)配套功率小、能耗低、维修简便、易损件少。
2.Features
(1)Gasshieldweldingandvibratorystressrelief,makethemachinestructurestronger.
(2)RotatingpartwiththermalrefinedstructurebyCNC,maketherotatingparthighertoughness.
(3)Thehammerplateismadeofhightoughnessmaterial,throughbeadweldtechnical;makethesurfacemuchmorewear-resistant.
(4)Thehammerismadeofhighchromiumalloy,makeithasstrongerperformanceintensilestrengthandwear-resistant.
(5)Sieveplateandguardplatearemadeofanti-wearandimpactalloy,strongerwear-resistingperformance.
(6)Newdesignoftheappearanceandstrengtheninnerqualitymaketheperformancebetter.
(7)Largerfeedingmaterialsize,highcrushingratio,evenproducinggranularity.
(8)Highfinishedproductrate,granularityfinishedproductsaccountof80%,meettherequirement.
(9)Highproductivity,stableperformance.
(10)Primarycrushingandsecondarycrushinginonestep,simplifytheprocess.
(11)Lowpowerofthematchingmotor,lowconsumption,easymaintenance,lesswearingpart.
3、技术参数
Technicaldata 规格型号 Model 进料粒度 Max.FeedingSize(mm) 出料粒度 DischargeOpening (mm) 生产能力 Capacity(t/h) 电机功率 MotorPower(Kw) 理论重量 Weight(t) PWC600*400 <200 <0-40 10-15 11 1.5 PWC800*600 <300 <0-40 15-20 18.5 2.8 PWC900*600 <400 <0-40 20-30 37 3.7 PWC1000*800 <500 <0-40 20-40 55 5.3 PWC1000*1000 <500 <0-40 40-50 75 5.8 PWC1000*1200 <550 <0-40 50-75 90 6.5 PWC1100*1300 <600 <0-40 70-90 132 6.8 PWC1200*1200 <600 <0-40 90-100 160 8.6 PWC1200*1500 <600 <0-40 100-130 185